Design of Experiments (DOE)

Organisation profile

Cordatus is one of Ireland's longest established (2001) lean, six sigma and supply chain management consulting and training companies. Cordatus consultants are experienced change agents in ISO, HPRA, and FDA regulated environments. We assist clients in bringing about a culture where continuous customer-centric change is welcomed within the organisation. In recognition of our success we enjoy a high level of repeat business with clients. References are available from all clients on request.

Training aim

This interactive workshop introduces DOE to engineers, analyst and technicians. The focus is on the identification of the key process inputs that will give rise to the desired process output.

Learning objectives

Upon completion, participants will understand:

1. The need for good experiment design

2. How to select relevant factors (process inputs) for DOE

3. How to structure selection of tests to run, to minimise the amount of testing needed

4. How to design and run an experiment

5. How to graph and analyse DOE results

6. How to bring about a significant and sustainable process improvement, based on scientific understanding of influencing inputs.

Course outline

Structure: Two interactive workshops, run on consecutive days

Timing: 08:30  - 16:30 daily,     Maximum workshop size: 8 people

Day 1 of 2: Introduction to DOE, experiment design, selecting factors, centre points & blocking, running a simple full factorial experiment, graphing and analysing DOE results

Day 2 of 2: Fractional factorial experiments, Plackett-Burman designs, response surface methodology, evolutionary operations (EVOP), case study review of good & bad experiments

Trainer's profile

Pat Cullinane,  +353 87 772 7063

- B. Eng, Master Black Belt, Certified Lean Manufacturing Expert (University of Kentucky -Toyota)

Pat has over 16 years’ experience in lean, six sigma, project and change management. He has international experience in mentoring manufacturing projects and business process improvement, with a strong focus on financial return. Pat has trained over 500 engineers worldwide in DOE techniques.

Course duration

2 consecutive days, 8 hours per day

Assessment & certification

Assessment occurs in workshop when the DOE teams successfully achieve a target  value for the process, as assigned by the course facilitator

Who should attend

Product or process development engineers, scientists and statisticians in all industries and services including pharmaceutical, medical, automotive, general engineering, semiconductor, and plastics.