The passenger planes of today are based on designs that have been fundamentally the same for decades. This means that flight times have also changed very little.

But what if people could get from Paris to New York in less than one hour?

Sky-high ambitions

That’s what the EU-funded STRATOFLY project proposed: a Mach 8 airliner – a hypersonic aircraft that can go at least 9,500km/h, or about eight times the speed of sound.

"It's going be a real challenge," says Nicole Viola, who coordinated STRATOFLY and is a professor at the Polytechnic University of Turin in Italy. "Maybe we're not ready yet for Mach 8 right now. But I'm sure that I will see a hypersonic airliner in my lifetime."

A three-year initiative that began in 2018, STRATOFLY designed a prototype for a hydrogen-powered hypersonic aircraft able to carry 300 passengers.

Ambitious ideas like this one are entering the world of civil aviation once again. New designs, technologies and fuels are being explored to make aeroplanes fly faster, soar higher and have a smaller environmental footprint.

While these technologies might take decades to enter service, it is important to dream big now, according to researchers.

Not so fast

The STRATOFLY design came with plenty of technological challenges. But one of the biggest sticking points wasn't so much to create an aircraft that could fly fast but rather to design one that could also fly slowly.

"The challenge isn't in the hypersonic phase," says Viola.

The hypersonic airliner that Viola and her colleagues dreamt up would need not only to fly at high speeds but also to take off and land at much lower velocities.

 

'I'm sure that I will see a hypersonic airliner in my lifetime.' Professor Nicole Viola, STRATOFLY

 

This produces design challenges. An engine capable of hypersonic speeds, for example, is not the best option for lower speeds. A hypersonic engine also needs a huge inlet to 'breathe in' air, which gets mixed with hydrogen.

"As the speed grows, the inlet grows as well," says Viola.

But at a lower speed, less air needs to get sucked into the engine. This requires scientists to make a compromise in the design.

The 94m aircraft contains a massive inlet in the nose, with sliding doors to regulate the air intake.

From take-off to a speed of about 5,000km/h, six smaller engines do all the work. Above that velocity, one massive engine extending along the tail thrusts the aircraft forward.

Back to the future

The STRATOFLY proposal is only a concept designed to demonstrate what a hypersonic airliner could look like. It allows researchers to test and think about new technologies that might take decades to build successfully.

Today, however, the aviation industry might be returning to supersonic airliners like the famed Concorde, which was in service for more than 30 years before being retired in 2003. Used by Air France and British Airways, the Concorde was best known for its Paris-New York and London-New York routes featuring one-way travel times of three to three-and-a-half hours. 

Boom Aerospace, a US company, has already signed contracts on supersonic design with United Airlines and American Airlines.

And hypersonic flight is attracting attention beyond civil aviation. The space industry is eyeing the technology to build craft that can take off like a plane, a development that could reduce the need for expensive rocket launches.

"Hypersonic is somewhere between aviation and space," says Viola. "So, eventually, we will see one of those fields take up the technology."

Clearing the air

If such high-speed flying eventually becomes possible, a related goal is to limit the environmental impact. Today, aviation accounts for about 2.5% of global CO2 emissions, a percentage that risks rising with faster flights.

Hydrogen might be the solution here, according to Professor Bobby Sethi of Cranfield University in the UK.

"We have been researching hydrogen for aviation for a long time," says Prof Sethi. "The costs, however, have long dampened enthusiasm. But its introduction is a question of when, not if."

 

'Invest aggressively in hydrogen to reduce the transition time.' Professor Bobby Sethi, ENABLEH2

 

He coordinated the EU-funded project ENABLEH2, which examined the potential of hydrogen in aviation over four years through to last November.

There is much to like about hydrogen, according to Sethi.

It is one of the most abundant elements on Earth and, if generated with renewable energy, emits no CO2. In addition, the ENABLEH2 research showed that hydrogen combustion systems will deliver lower emissions of NOx, another greenhouse gas, than kerosene.

Furthermore, aircraft powered by hydrogen can fly longer distances than electrified planes, which will likely be used only for short to medium-range flights.

Transition routes

But then there are the costs. Hydrogen behaves differently than regular aviation fuel, so planes and some airports would need to be completely redesigned – a transition that could take about 20 to 30 years, according to Sethi.

"We could technically redesign an existing aircraft, like an Airbus A380, to use hydrogen," he says. "But you would need to instal hydrogen tanks in the aircraft. We can’t just store the fuel in the wings as is done now, which makes the model uncompetitive with regular fuel or sustainable aviation fuels."

That’s why most predictions foresee an intermediate period when the industry uses alternative sustainable aviation fuels (SAF), which are generally made from sources such as biomass or waste and produce less life-cycle CO2 compared with regular jet fuel.

According to Sethi, it would be better to "focus on carbon capture of aviation emissions in the intermediate period and invest aggressively in hydrogen to reduce the transition time".

Regardless of the path taken, the key for Sethi is a long-term and sustainable future for the industry.  

"Aviation has enormous social and economic benefits," he says. "It has lowered transport times across the globe drastically and has been a driver of economic growth through, for example, tourism. We can’t let that be destroyed."